October 21, 2015
Richard Truett

DETROIT -- A camouflaged, full-size, Ford-badged SUV spotted recently in Dearborn, Mich., near Ford’s product development center offers the best view yet of the redesigned aluminum-bodied Expedition, due out as a 2018 model.

A Ford source, speaking on the condition of anonymity, said the vehicle in the spy shots is close to the final version of the Expedition.

The redesigned Expedition has Ford’s trademark dip in the front windows near the mirrors, the same styling feature used on Super Duty trucks.

The new Expedition appears to be about the same size as the current model. Ford shaved around 350 pounds, on average, off the redesigned 2017 Super Duty by switching from steel to aluminum. The new Expedition could drop more weight.

The vehicle in the photos shows very flat surfaces, which is typical of aluminum. It is difficult to stamp fenders and other body panels with deep curves because the soft metal can split.

Source
Automotive News